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hey, i just wrote a fix for something like this in another post, i was getting error 1604 earlier this morning and this worked perfectly for me...i'm just gonna copy and paste what i wrote so some of it may not apply to u but the gist is there...
i had the same problem just last night, i followed the steps to use pnwage without unlocking so i could just jailbreak my phone, but it went through the bootneuter process anyway, so i unplugged my iphone to stop it and got stuck in recovery mode and kept getting error 1604 when trying to restore it in iTunes. it took me 2 hours to find a way to fix it this morning, i got it back to non-unlocked/non-jailbroken, official 2.0 software and i wont be trying to pwn it again for sometime now. Basically, I downgraded to iTunes 7.5 and firmware 1.1.4 and then upgraded to 2.0.
This is what i did.
1. I used my windows computer (my iphone was formatted for my mac). So try a different computer, preferably a windows.
2. Uninstall iTunes 7.7 on that computer (restart when prompted) and download iTunes 7.5 from here : Download iTunes 7.5.0.20 - FileHippo.com. (needless to say, if u dont have iTunes on that computer just download iTunes 7.5 and skip step 3)
3. When you try to open it u might get the error that it can open because of iTunes Library.itl was used on a newer version. So go to My Documents, My Music, and then iTunes, and change 'iTunes Library.itl' to 'iTunes Library.itl.old'. Then go into Previous iTunes Libraries and copy one of them into the iTunes folder and rename it 'iTunes Library.itl' (i used my oldest dated one since the newer ones are formatted for 7.7 and other newer versions).
4. Download firmware 1.1.4 from here: iPhone software 1.1.4 released: update precautions and troubleshooting - iPhone Atlas (just click on where it says 165 MB standalone download)
5. Plug in ur iPhone, put it in DFU mode (make sure phone is off, hold power and home button til screen goes black, then let go of power button and hold only the home button until ur computer recognizes the usb device.
6. iTunes should bring you to the device page, hold shift and click restore, and select the firmware 1.1.4 that you downloaded.
7. for me, it was smooth sailing from there, it restored perfect going through its typical restore stages
8. When it was done, it was activated and everything was good. i was running a clean 1.1.4 firmware. Then i plugged it into my mac, and updated and restored back to firmware 2.0 and got no errors, it updated just as it should and from its back up so i lost nothing. and i am now running on official 2.0 and everything is working like it's supposed to
hopefully that'll work if u haven't tried it already!
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